Manufacturing Made Flexible: Custom Metal & Plastic Parts, Produced On Demand!  

Videos

Sanding: Surface Finish Overview

Our sanding finish enhances both the appearance and the feel of 3D-printed plastic parts through smoothing layer lines, evening out surfaces, and preparing parts for painting or display. It works well on both FDM and resin prints, making it an excellent choice for presentation models, parts, enclosures, and prototypes that need a clean, professional look.

Sanding Finish Specifications

FDM Specifications


Surface Preparation

Visible layer lines (0.16–0.28 mm layer height)

Method

Wet & dry sanding (220–1200 grit) on visible surfaces

Color Availability

Natural filament color 

Visual Appearance

Reduced layer lines, smoother edges, semi-uniform texture

Best For

Enclosures, prototypes, functional parts


Resin Specifications

Surface Preparation

Minimal layer lines (0.025–0.05 mm layer height)

Method

Micro-sanding (600–2000 grit) to remove support marks

Color Availability

Natural resin color 

Visual Appearance

Very smooth, refined, clean surface with sharp details

Best For

Aesthetic parts, models, housings, fine-detail prototypes

  • Sanding Options for 3D-Printed Parts

  • 1. Wet Sanding — smoother, refined, uniform
  • 2. Dry Sanding — matte, textured, functional



Sample Sanded Part

Design Considerations for Sanding Finish

1. Geometry Sensitivity

  • Sharp corners may round slightly during sanding

  • Complex internal features may not be fully sandable

2. Wall Thickness

  • Minimum recommended: 1.5 mm for FDM, 1.2 mm for resin

  • Fragile  walls may flex or deform during sanding

3. Support Marks

  • FDM: Deeper marks may remain in tight areas

  • Resin: Support points can be micro-sanded, but geometry may limit access

4. Paint Preparation

  • Sanding prepares surfaces for matte or glossy paint

  • Primer is recommended for consistent color coverage

5. Dimensional Considerations

  • Sanding removes micro-layers and may slightly affect fits on small tolerances

  • For tight assemblies, specify areas that should not be sanded

Sanding Process

Sanding enhances both the functional feel and quality of 3D-printed parts. We apply controlled sanding techniques tailored to the material type, geometry, and surface requirements.

How we sand 3D-printed parts at Mech Power

1. Inspect the part after printing to locate high-visibility locations.

2. Perform first support mark removal (manual cleanup).

3. Use wet or dry sanding with the proper grit levels for FDM or Resin.

4. Refine the surface by smoothing edges and lowering layer visibility.

7. Final inspection for consistency, visual quality, and user friendliness

This process ensures that your plastic parts look clean, feel smooth, and are ready for assembly, display, or further cosmetic finishing.


Read more about Sanding


                                                                                                                                      FAQS

Frequently Asked Questions

Sanding reduces most layer lines, giving the part a cleaner, smoother finish.

Yes. FDM becomes smoother overall, and resin gets a cleaner, refined surface.

Very slightly. If some areas must stay untouched, just let us know.

Yes, it helps the paint sit better and look more even.

5.  Are all shapes easy to sand?

Mostly, yes. Deep corners or thin walls may not smooth fully.